Core Processes

Spray and Fuse Hardfacing

The spray and fuse coating process—a commonly used fusing application—combines the ease of thermally sprayed coatings with the wear-resistant, high-stress attributes of a hard face welding overlay or hardfacing technique.

Spray and fuse materials metallurgically bond with their base material, are chip resistant, and do not rust, providing an additional layer of protection to enhance your overall parts’ performance.

These materials are typically used in the valve, pump and mixers, and petrochemical industries, and while every application is unique, our diverse team of professionally certified engineers and industry experts specialize in engineering the right fuse coating solution for your product, process, or project.

The spray and fuse hardfacing method addresses
  • Cathodic Protection
  • Chemical Environments
  • High Temperature Environments
  • Thermal Barrier Coating Requirements
  • Thermal Protection

Want to learn more about CTS’ capabilities and spray and fuse hardfacing solutions?

Contact us today to consult directly with one of our representatives or certified engineers and discover how we can help you attain efficiency, productivity, and protection within 24 hours.

Industries We Serve

Our diverse team of thermal spray coating specialists offers unparalleled expertise across a wide range of industries




Power Generation

Oil & Gas


Wire & Cable



Pumps, Valves & Mixers

CTS Facilities

For your convenience, we have facilities strategically located throughout the United States.