Core Processes

Twin Wire Arc Spray Coating

Twin Wire Arc Spray Thermal Coating

The Twin Wire Arc Spray (TWAS) process is an automated system for depositing a high-performance thermal coating onto parts that are subject to corrosion and erosion.

This coating provides an excellent barrier layer to protect components from deterioration while enhancing their lifespan.

Twin Wire Arc Spray materials can include Nickel/Aluminum, Nickel/Aluminum/Moly, Stainless Steel, Moly, Nickel/Chrome/Aluminum/Yttrium, and Aluminum.

Twin Wire Arc Spray (TWAS) process addresses
  • Cathodic Protection
  • Chemical Environments
  • Friction Engineering for Fretting
  • Galling
  • Anti-skid/Traction
  • Tribological Coatings
  • Dimensional Restoration of parts requiring repair

At CTS, our technical knowledge of thermal spray coating applications, along with a thorough understanding of your industry’s complexities is critical to identifying existing and potential problems with your product or procedures.

If the solution to your product’s issue is twin wire arc spray, our professional team of certified engineers and industry experts are here to help you select the proper coating for your product, process, or project.

Want to learn more about CTS’ capabilities and twin wire arc spray coating solutions?

Contact us today to consult directly with one of our representatives or certified engineers and discover how we can help you attain efficiency, productivity, and protection within 24 hours.

Industries We Serve

Our diverse team of thermal spray coating specialists offers unparalleled expertise across a wide range of industries




Power Generation

Oil & Gas


Wire & Cable



Pumps, Valves & Mixers

CTS Facilities

For your convenience, we have facilities strategically located throughout the United States.